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Example Files

General weld scenario examples

Manual weld scanning using conventional ultrasonic testing (UT)

Weld_Plate_UT.png

In this example, a weld bead on a 11 mm thick stainless steel plate is manually scanned using a C540 2.25 MHz single-element angle beam transducer mounted on a ABSA-5T-45 45° wedge. The transducer's position is recorded using a wheel encoder.

Weld_Plate_UT-sk90.nde | Download | View

Manual weld scanning using phased array ultrasonic testing (PAUT)

Weld_Plate_PA-Sect_sk90.png

In this first example, a weld bead on a 26 mm thick stainless steel plate is manually scanned using a 5L64-A32 5 MHz 64-element probe mounted on a SA32-N55S 36° wedge. The probe's position is recorded using a wire encoder. This example comprises a conventional sectorial scan with one group.

Weld_Plate_PA-Sect_sk90.nde | Download | View

Weld_Plate_PA-Comp_sk90-2gr.png

In this second example, a weld bead on a 12.5 mm thick stainless steel plate is manually scanned using a 5L64-A32 5 MHz 64-element probe mounted on a SA32-N55S 36° wedge. The probe's position is recorded using a wire encoder. This example comprises a compound sectorial scan with two groups (8 and 16 elements).

Weld_Plate_PA-Comp_sk90-2gr.nde | Download | View

Manual weld scanning using the total focusing method (TFM)

Weld_Plate_4TFM_sk90.png

In this example, a weld bead on a 12.5 mm thick stainless steel plate is manually scanned using a 5L64-A32 5 MHz 64-element probe mounted on a SA32-N55S 36° wedge. The probe's position is recorded using a wire encoder. Two group configurations are provided.

Four TFM wavesets/groups: T-T, TT-T, TT-TT, TT-TTT:

Weld_Plate_4TFM_sk90.nde | Download | View

One PCI waveset/group: T-T:

Weld_Plate_PCI_sk90.nde | Download | View

Semiautomated weld scanning using time-of-flight diffraction (TOFD) and phased array ultrasonic testing (PAUT)

AxSEAM.png Weld_COD_2PA-ToFD.png

In this example, a 6.15 mm thick steel pipe comprising a longitudinal weld is scanned using the AxSEAM scanner and a pair of C563 10 MHz probes mounted on ST1-70L-IHC 70° wedges for TOFD and a pair of 5L32-A31 5 MHz 32-element probes mounted on SA31-N55S 36° wedges. The probe position is recorded using the scanner encoder.

Weld_COD_2PA-ToFD.nde | Download | View

Girth weld scanning using the total focusing method (TFM)

HSMT-Flex.png Weld_AOD_DualTFM.png

In this example, a 9.5 mm thick steel pipe comprising a circumferential weld is scanned using the HSMT-Flex scanner and a pair of 5L32-A31 5 MHz 32-element probes mounted on SA31-N55S 36° wedges. TFM is performed simultaneously from both sides of the weld bead. The probe position is recorded using the scanner encoder. A post-acquisition analysis was also performed on this file, adding gain to the data.

Weld_AOD_DualTFM-Analysis.nde | Download | View

General mapping scenario examples

Composite wheel probe scanning using phased array ultrasonic testing (PAUT)

RollerFORM.png CFRP_Plate_PA-Lin0_sk90.png

In this example, a 10 mm thick plexiglass plate engraved with letters is scanned using the RollerFORM scanner and a 3.5L64-IWP1 3.5 MHz 64-element probe, mimicking the inspection of a carbon fiber reinforced polymer (CFRP) plate. The probe position is recorded using the scanner encoder. A post-acquisition analysis was also performed on this file, adding gain to the data.

Using PAUT:

CFRP_Plate_PA-Lin0_sk90-Analysis.nde | Download | View

Composite X-Y scanning using the total focusing method (TFM)

Glider.png CFRP_Plate_TFM-Raster_sk90.png

In this example, a 10 mm thick plexiglass plate engraved with letters is scanned using the Glider scanner and a 5L64-NW1 5 MHz 64-element probe mounted on a SNW1-0L 0° wedge, mimicking the inspection of a carbon fiber reinforced polymer (CFRP) plate. The probe position is recorded using the scanner encoder. Two group configurations are provided.

Using TFM:

CFRP_Plate_TFM-Raster_sk90.nde | Download | View

Using phase coherence imaging (PCI):

CFRP_Plate_PCI-Raster_sk90.nde | Download | View

Corrosion inspection using phased array ultrasonic testing (PAUT)

HydroFORM.png Corr_Plate_PA-Lin0_sk270_1.png

In this example, a 9.5 mm thick steel plate is scanned using the HydroFORM scanner and a 7.5L64-I8 7.5 MHz 64-element probe. The probe's position is recorded using the scanner encoder.

Corr_Plate_PA-Lin0_sk270.nde | Download | View

Pipe elbow corrosion inspection using PAUT

FlexoFORM.png Corr_COD_PA-Lin0_sk90.png

In this example, a 5.5 mm thick elbow pipe is scanned using the FlexoFORM scanner and a 7.5L64-FA1 7.5 MHz 64-element probe. The probe's position is recorded using the scanner encoder. Note that in this case a plate geometry is used, as each element of the probe is maintained normal to the pipe surface for each scanner position. A post-acquisition analysis was also performed on this file, adding gain to the data.

Corr_COD_PA-Lin0_sk90-Analysis.nde | Download | View

Full matrix capture (FMC) acquisition

In this example, a 7.5L60-PWZ1 7.5 MHz 60-element probe is positioned in contact with a steel block containing side-drilled holes. The probe's position is fixed. A single FMC is collected.

fmc.nde | Download | View